Manufacturer, Exporter, Supplier and Trader of Roller Burnishing Tools

Advantages and disadvantages of roller burnishing process

Roller burnishing process is a kind of non-chip machining, which exerts certain pressure on the workpiece surface through certain forms of roller burnishing tools. The plastic deformation of metal is used to smooth the uneven surface of workpiece at normal temperature, so as to change the surface structure, mechanical properties, shape and size. Therefore, this method can achieve two purposes of finishing and strengthening at the same time.

Advantages of roller burnishing pressure:

After the surface of the metal workpiece is rolled and processed, the hardness of the workpiece surface is strengthened and the yield point is increased.

The performance, fatigue strength, wear resistance and corrosion resistance of workpiece have been improved obviously.

The roller burnishing process is easy to master, and can be processed by ordinary drilling machine. Ordinary operators can process the mirror precision, micron precision parts!

The comprehensive cost of roller burnishing tool is low, which is 10-100 times lower than the cost of grinding machine, quilting machine and ultrasonic rolling.

 

The deficiency in roller burnishing process:

The surface of the workpiece will be hardened by rolling, and there is obvious stratification between this layer and the inner material, which is easy to cause the surface to fall off.

The rigidity of roller burnishing tool is large, which damages the guide rail of the transmission mechanism of the machine tool and seriously damages the precision and life of the machine tool.

It can not satisfy the processing of rigid parts such as thin-walled pipe fittings.

 

Schematic representation of roller burnishing process.

The fatigue strength of the workpiece can be improved by using roller burnishing tools

The fatigue strength of the workpiece can be improved by using roller burnishing tools.

Schematic representation of roller burnishing process.

While improving the surface roughness of workpiece, the residual compressive stress will be generated in the surface layer which can improve the fatigue strength of workpiece.

By comparing the residual stress distribution of SUS304 after turning and rolling, it can be seen that the residual compressive stress in the workpiece after rolling is the maximum depth of shear stress from 0.08 to 0.10mm.

The results of the internal pressure fatigue failure test for the same shaped sample show that: The residual compressive force in the circular direction of workpiece after rolling can inhibit the occurrence of cracks near the fatigue limit and increase the fatigue strength by 30%.

ID Roller Burnishing Tools, Inside Diameters Roller Burnishing Tool Manufacturer & Exporter & Supplier

How to select rollers for burnishing tool?

How to select rollers for burnishing tool?

 

  1. Ball burnishing

The ball can rotate freely when rolling with ball, which means there is no sliding rolling in the main motion and feed direction. Therefore, the surface quality of the processed part is good.

Surface roughness after ball burnishing Ra 0. 2 m ~ 0. 10 m) is very low. Ra0.05 / xm can also be achieved under the condition of matching the other process parameters, so the surface quality of the rolled parts is good. The contact surface between the ball and the workpiece surface is relatively small. Therefore, under the same unit pressure, the total pressure of ball burnishing tool can be reduced and the rolling pressure is lighter. It is suitable for small and slender precision parts of the outer surface and thin-walled parts of the inner hole rolling pressure. The ball burnishing tool is simple in structure and light in weight. When the ball is worn, the low price standard ball rolling tool can be used to reduce the cost to a certain extent.

 

  1. Pin roller burnishing

Pin roller burnishing tool can not only obtain good surface roughness like ball roller pressure, but also overcome the disadvantages of low ball life and adopt large feed quantity. Generally, 0.75mm/r~0.80mm/r is used for rolling pressure, so its production efficiency is high.

 

  1. Turning tool burnishing

The structure is basically the same as that of the turning tool, and the operation is the same as that of the turning tool. However, lathe burnishing tool is suitable for rolling edge of parts, and it is more suitable for rolling process of high hardness materials.

RBT Roller Burnishing Tools, Roller Burnishing Tools, roller burnishing tools manufacturers, burnishing tools manufacturers

Where to find the internal hole roller burnishing tool manufacturer?

Our factory is a professional manufacturer of roller burnishing tools.

We produce adjustable ID Roller Burnishing Tools, OD Roller Burnishing Tools,  skiving and roller burnishing tools,  Flat Surface Roller Burnishing ToolsTaper Roller Burnishing Tools,  Single Roller and Burnishing ToolsRotary broaches.

Roughness in addition, there are the development and production of adjustable diameter roller burnishing tools that is not restricted by the length of the workpiece. And it can be mounted on a lathe tool holder for rolling.

5 tips on Guide to Buy a Roller Burnishing Tool in 2018 burnishing machine manufacturers

The RBT roller burnishing tools produced by our factory are suitable for the workpiece with high production volume, short period, high internal and external diameter requirements.

Application in pneumatic, aviation, automobile, mechanical, electronic, instrument, electromechanical and other manufacturers use effect very ideal. Our Roller Burnishing Tools have the characteristics of low price, convenient loading and unloading, long service life, low maintenance cost and high practical value.